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16-100079City of Federal Way Community & Econ. Dev. Services 33325 8th Ave S Federal Way, WA 98003 Ph: (253) 835-2607 Fax: (253) 835-2609 FILE Project Name: DUMAS BAY CENTER Mechanical Permit #: 16 -100079 -00 -ME Inspection Request Line: (253) 835-3050 r Project Address: 3200 SW DASH POINT RD Parcel Number: 122103 9146 Project Description: Install (2) gas fireplace inserts and associated gas piping Owner olicant Contractor CITY OF FEDERAL WAY - PARKS AQUA REC INC (GENERAL) AQUA REC INC (GENERAL) 33325 8TH AVE S 1407 PUYALLUP AVE AQUARI' 11ORA (2/19/17) FEDERAL WAY WA 98003 TACOMA WA 98421 1407 PUYALLUP AVE TACOMA WA 98421 Additional Permit Information Mechanical Work Valuation?.................................9250.00 Is this an line or O.T.C. application?................No Mechanical Fixtu Fireplace Inserts p .......................... 2 Gas Piping.......�...,r..... .... PERMIT,EXPIRES We y, July 5, 201 Permit Issued on Thu y, January,7, 2Q11 I hereby certify that the above inform, the occupancy and the use will be in Owner or agent: if 4ffl that the % the laws,, City of Feder W&oT the above described property and regulations of the State of Washington Date: I/7-//1 ' VA�CITY OF Federal Way PERMIT #: THIS CARD IS TO REMAIN ON-SITE Construction Inspection Record INSPECTION REQUESTS: (253) 835-3050 16 -100079 -00 -ME Address: 3200 SW DASH POINT RD I Project: CITY OF FEDERAL WAY - PARKS FEDERAL WAY, WA 98023-2340 Scheduled inspections may be failed if this card is not on-site. DO NOT LOSE THIS CARD. Inspections are listed as close to sequential order as possible (read left to right, top to bottom). Please schedule inspections as appropriate. Work must not be covered until it is approved. Check with your inspector if you are unsure about any of the inspections or the inspection sequence. On-going inspections are logged on the back of this card. E] Mechanical Rough -in (4165)Gas Piping (4125) Final Electrical Final - Mechanical (4065) Approved By Approved to release test Approved By C Date \_ $ _-1 Lz. By Q�' Date X— 9--t 6 By Date ❑ Rough Electrical Approved 1:1Approved Final Electrical Right of Way Approved By Date By Date By Date D. Contact Information r' �UADRA- IRE Quadra-Fire, a brand of Hearth & Home Technologies Inc. 7571 215'" Street West, Lakeville, MN 55044 www.quadrafire.com Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer, please visit www.quadrafire.com. - NOTES - NOTICE DO NOT DISCARD THIS MANUAL • Important operating - Read, understand and follow • Leave this manual with and maintenance these instructions for safe party responsible for use instructions included. installation and operation. and operation. This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending. 2000-945 Printed in U.S.A. - Copyright 2010 46 Quadra-Fire • QF130, QFI35 - 2227-900 Rev. H - 1/11 ,s PERMIT #: ADDRESS: PROJECT: DATE JIU9079011RE Models: OF130 QFI35 16 -100079 -00 -ME 3200 SW Dash Point Rd Mechanical DUMAS BAY CENTER 1/7/16 CE FILE Owner's Manual Installation and Operation GAS-FIRED ZECEIVED C (9us JAN 0 7 2016 LISTED CITY OF FEDERAL, WAY CDS DO NOT DISCARD THIS MANUAL • Important operating • Read, understand and follow • Leave this manual with and maintenance these instructions for safe party responsible for use instructions included. installation and operation. and operation. A WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. • DO NOT store or use gasoline or other flam- mable vapors and liquids in the vicinity of this or any other appliance. What to do if you smell gas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phone in your building. - Immediately call your gas supplier from a neighbor's phone. Follow the gas suppli- er's instructions. - If you cannot reach your gas supplier, call the fire department. • Installation and service must be performed by a qualified installer, service agency, or the gas supplier. This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer's instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada. This appliance is only for use with the type (s) of gas indicated on the rating plate. A WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or otherflammable materials. • Keep clothing, furniture, draperies and other flammable materials away. This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter. A CO detector shall be installed in the room where the appliance in installed. Installation and service of this appliance should be •,•• + performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional. Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 *ad this manual before installing or operating this appliance. Please retain this owner's manual for future reference. A. Congratulations This Owner's Manual should be retained for future Congratulations on selecting a Quadra-Fire gas fireplace, reference. We suggest that you keep it with your other an elegant and clean alternative to wood burning fireplaces. important documents and product manuals. The Quadra-Fire gas fireplace you have selected is The information contained in this Owner's Manual, unless designed to provide the utmost in safety, reliability, and noted otherwise, applies to all models and gas control efficiency. systems. As the owner of a new fireplace, you'll want to read and carefully follow all of the instructions contained in this Owner's Manual. Pay special attention to all cautions and warnings. Homeowner Reference Information Model Name: Your new Quadra-Fire gas fireplace will give you years of durable use and trouble-free enjoyment. Welcome to the Quadra-Fire family of fireplace products! We recommend that you record the following pertinent information about your fireplace. Date purchased/installed: Serial Number: Location on fireplace: Dealership purchased from: Notes: Dealer Phone: Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace. SM -FIRED Quad -Fire, a brand of Hearth 8 Home Technologies Inc. ,. 7571 215th Street West, Lske4e, MN 55044 UL us Type of Gas Not for use with solid Me.\ (Ne dolt pas entre utlllse avec un combustible solid,). uSTEO Type of Gas (Sorb Ds De7): TW6 eppMnos mod bs Inured In somdence with local coda, VeW Mast bU=A 4Sl Z223.1 mroell3AorcAWCOA0149rroo "eamnaw&wimbrPWw sebnbeeodeeer„e� NATURAL GAS bazar oµ an rabserree ds ink repbnrenb ,Mon ks codes dhsblsdon CANK.Y "1/p.) Gas and Electric MSI Z21XX-XXX X-CSA2.XX-N00C-UL307B Information Minimum Permlwlble Gas Supply for Purposes of Input Adjustment. Approved Minimum (Do Gaz) Acceptable 0.0 in w.c. (Po. Col. d'eau) Maximum Pressure (Pression) 0.0 In w.c. (Po. Col. d eau) Maximum Manifold Pressure (Pression) 0.0 In w.c. (Po. Col. Wow) Minimum Manifold Pressure (Presslon) 0.0 In w.c. (Po. Col. d'eau) Total Electrical Requirements: OOOVac, OOHz., less than 00 Amperes MADE W USA c>T Quadra-Fire - QF130, QFI35 - 2227-900 Rev. H - 1/11 Model Number Serial Number IN CANADA ALTITUDE: 04000 FT. 00004)OOOFT. MAX.INPUTBTUH: 00,000 00,000 MIN. INPUTBTUH: 00,000 00,000 ORIFICESIZE: #X)000( #X0000( c>T Quadra-Fire - QF130, QFI35 - 2227-900 Rev. H - 1/11 Model Number Serial Number A Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations ................................. 2 B. Limited Lifetime Warranty .......................... 4 1 Listing and Code Approvals A. Appliance Certification ............................ 6 B. Glass Specifications .............................. 6 C. BTU Specifications ............................... 6 D. High Altitude Installations ..........................6 E. Non -Combustible Materials Specification .............. 6 F. Combustible Materials Specification ................. 6 G. Electrical Codes ................................. 6 User Guide 2 Operating Instructions A. Gas Fireplace Safety ............................. 7 B. Your Fireplace .................................. 7 C. Clear Space .................................... 8 D. Decorative Doors, Fronts and Surrounds .............. 8 E. Fixed Glass Assembly ............................ 8 F. Remote Controls, Wall Controls and Wall Switches...... 8 + G. IPI Battery Tray/Battery Installation .................. 8 4 H. Control Module Operation ......................... 9 I. Before Lighting Fireplace .......................... 9 J. Lighting Instructions (IPI) ......................... 10 K. After Appliance is Lit ............................. 11 L. Frequently Asked Questions ...................... 11 3 Maintenance and Service A. Maintenance Tasks -Homeowner ................... 12 B. Maintenance Tasks -Service Technician .............. 13 Installer Guide 4 Getting Started A. Typical Appliance System ......................... 15 B. Design and Installation Considerations .............. 16 C. Tools and Supplies Needed ....................... 16 D. Inspect Appliance and Components ................. 16 5 Fireplace Size Requirements A. Minimum Fireplace Opening ...................... 17 B. Mantel and Wall Projections ....................... 18 6 Termination Locations A. Vent Termination Minimum Clearances .............. 19 7 Installation Preparation A. Inspection and Cleaning .......................... 20 B. Flue Damper ................................... 20 C. Gas Line......................................20 D. Fireplace Conversion Notice ...................... 20 E. Electrical Outlet Box ............................. 20 8 Installing Vent Pipe and Appliance A. Vent Limits .................................... 21 E B. Venting Components ............................ 21 C. Connecting Vent Pipe ............................ 21 D. Placing, Securing and Leveling the Appliance ......... 22 E. Remote Control ................................ 22 F. Installing Adaptor and Termination Cap .............. 23 9 Gas Information A. Fuel Conversion................................24 B. Gas Pressure..................................24 C. Gas Connection................................24 D. High Altitude Installations ......................... 24 10 Electrical Information A. Wiring Requirements ............................ 25 B. IntelliFire PlusTm Ignition System Wiring ............. 25 C. Optional Accessories Requirements ................ 26 D. Fan Wiring with Remote .......................... 27 E. Control Module Operation ........................ 27 11 Finishing A. Mantel and Wall Projections ....................... 28 12 Appliance Setup A. Remove Glass Assembly ......................... 29 B. Remove the Shipping Materials .................... 29 C. Clean the Appliance ............................. 29 D. Accessories...................................29 E. Place the Lava Rock ............................ 29 F. Ember Placement ............................... 29 G. Install the Log Assembly .......................... 30 H. Fixed Glass Assembly ........................... 36 I. Air Shutter Setting .............................. 36 13 Troubleshooting A. IntelliFire PIusTM Ignition System ................... 37 14 Reference Materials A. Appliance Dimension Diagram ..................... 39 B. Vent Kits Components ........................... 40 F C. Service Parts List .............................. 42 D. Contact Information ............................. 46 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 3 B. Limited Lifetime Warranty Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands ("HHT"), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo- nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term "Limited Lifetime" in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period HHT Manufactured Appliances and Venting EPA Components Covered Parts Labor Gas Wood Pellet Coal Electric Venting Wood All parts and material except as covered by Conditions, 1 Year X X X X X X X Exclusions, and Limitations listed 4,. Igniters, electronic components, X X X and lass 2 years X X X X X Facto installed blowers X Molded refracto anels 3 yearsFirepots as and bumBots 5 years 1 vear X stin s and baffl es 7777-7777777F 77-7773777777 ,..l 7 years 3 years M X X X r'f, Manifold tubes, tt .,: a , , w HHT chimne and termination r •.:.. r>.� '.b t - ,� ,+ 4a .w d:. 1 "i^it"'tv+"w r. _ ,e �., ie. - 10 1year X Burners, logs and refractory ears S Limited 3 years X X X X X Firebox and heat exchanger Lifetime y: All replacement parts 90 Days X X X X X X X be and warran eriod 4021-645B 04-02-09 See conditions, exclusions, and limitations on next page. Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1111 Page 1 of 2 B. Limited Lifetime Warranty (continued) • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. • Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty. WARRANTY EXCLUSIONS: This warranty does not cover the following: • Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty. • Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. • Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets; firebricks; grates; flame guides; and the discoloration of glass. • Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com- plaints related to this noise are not covered by this warranty. • Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera- tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance. • Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance. • Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed. • HHT's obligation under this warranty does not extend to the appliance's capability to heat the desired space. Informa- tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider- ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure. This warranty is void if: • The appliance has been over -fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over -firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes. • The appliance is subjected to prolonged periods of dampness or condensation. • There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. LIMITATIONS OF LIABILITY: • The owner's exclusive remedy and HHT's sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645B 04-02-09 Page 2 of 2 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 1 Listing and Code Approvals A. Appliance Certification MODELS: QF130, QFI35 LABORATORY. Underwriters Laboratories, Inc. (UL) TYPE. Vented Gas Fireplace Heater STANDARD: ANSI Z21.88-2009 CSA 2.33-2009 Vented Gas Fireplace Heaters This product is listed to ANSI standards for "Vented Gas Appliance Heaters" and applicable sections of "Gas Burn- ing Heating Appliances for Manufactured Homes and Recreational Vehicles", and "Gas Fired Appliances for Use at High Altitudes". Quadra-Fire gas inserts are designed for installations into solid fuel masonry orfactory built fireplaces that have been installed in accordance with the National, Provincial, State and local building codes. Fireplaces are to be constructed of non-combustible materials and, in the absence of local or regional codes, meet criteria of NFPA211. No additional outside air source is required. NOTICE. This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1 -latest edition in the U. S.A. and the CAN/CGA B149 Installation Codes in Canada. NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemen- tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations. B. Glass Specifications This appliance is equipped with 5 mm ceramic glass. Re- place glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass. C. BTU Specifications Models Maximum Minimum Orifice Input Input Size (U.S. or Canada) BTU/h BTU/h (DMS) US (0-2000 FT) 32,000 18,000 #35 QF130 (NG) CANADA P8,800 16,200 #36 (2000-4500 FT) Us (0-2000 FT) 35,000 18,500 #33 QFI36 (NG) CANADA 33,250 18,250 #34 (2000-4500 FT) US (0-2000 FT) 31,000 15,500 #51 QF130 (LP) CANADA 27,500 14,500 #52 (2000-4500 FT) US (0-2000 FT) 35,000 17,000 #50 QFI35 (LP) CANADA 31,000 15,500 #51 (2000-4500 FT) D. High Altitude Installations NOTICE. If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet. • In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Check with your local gas utility to determine proper orifice size. E. Non -Combustible Materials Specification Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof. Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 °C and UL763 shall be considered non-combustible materials. F. Combustible Materials Specification Materials made of or surfaced with wood, compressed pa- per, plant fibers, plastics, or other material that can ignite and bum, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials. G. Electrical Codes NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70 -latest edition or the Canadian Electric Code CSA C22.1. • A 120 VAC circuit for this product must be protected with ground -fault circuit -interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 Z Operating Instructions User Guide A. Gas Fireplace Safety A WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable materials away. This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precau- tions are recommended: • Install a physical barrier such as: - A decorative firescreen. - Adjustable safety gate. • Install a switch lock or a wall/remote control with child protection lockout feature. • Keep remote controls out of reach of children. • Never leave children alone near a hot fireplace, whether operating or cooling down. • Teach children to NEVER touch the fireplace. • Consider not using the fireplace when children will be present. Contact your dealer for more information, or visit: www. hhQba.org/safety-information. To prevent unintended operation when not using your fire- place for an extended period of time (summer months, vacation/trips, etc): • Remove batteries from remote controls. • Turnoff wall controls. B. Your Fireplace WARNINGI DO NOT operate fireplace before read- ing and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury. APPLIANCE INSTALLED IN EXISTING SOLID FUEL FIREPLACE DECORATIVE DOORS (NOT SHOWN) SECTION 2.D. b FIXED GLASS ASSEMBLY S MANTEL NOT SHOWN) ( SECTION SECTION U.N. 6.B AND 11A HEARTH CLEAR SPACE SECTION 3.C. Figure 2.1 General Operating Parts Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 7 C. Clear Space WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2. Avoid placing candles and other heat -sensitive objects on mantel or hearth. Heat may damage these objects. APPLIANCE INSTALLED IN EXISTING SOLID FUEL FIREPLACE as Figure 2.2 Clear Space D. Decorative Doors, Fronts and Surrounds WARNING! Risk of Fire! Install ONLY doors, fronts or surrounds approved by Hearth & Home Technologies. Unapproved doors or fronts may cause appliance to over- heat. This appliance has been supplied with an integral barrier to prevent direct contact with the ffxed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information refer to the instructions supplied with your decorative door or front. E. Fixed Glass Assembly See Section 12.H. F. Remote Controls, Wall Controls and Wall Switches Follow the instructions supplied with the control installed to operate your fireplace: For safety: • Install a switch lock or a wall/remote control with child protection lockout feature. • Keep remote controls out of reach of children. See your dealer if you have questions. G. IN Battery Tray/Battery Installation The IntelliFire PIusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance. Batteries should only be used as a power source in the event of an emergency such as an outage. NOTICE. Batteries should only be used as a power source E in the event of an emergency such as an outage. Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 . H. Control Module Operation 5. Module Reset 1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3. OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK -OUT mode as a result of an error code. ON Position: Appliance will ignite and run continuously in the HI flame setting, with no adjustment in flame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup. REMOTE Position: Appliance will initiate commands from an optional wired wall switch and/or the wireless remote (RC300). 2. If using a wired wall switch with the module in REMOTE mode, the flame output can be adjusted with the HI/LO selector switch on the module. See Figure 2.3. Note that the flame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation. If the HI/LO is switched to the LO position, the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec. After this 10 second period, the flame can be adjusted from HI to LO with the switch. 3. The control module has safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the RC300 remote. 4. If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fireplace, the wall switch will override any commands given by the remote. Figure 2.3 Control Module This module may lock -out under certain conditions. When this occurs, the appliance will not ignite or respond to commands. The module will go into lock -out mode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED. • Check battery tray. Remove batteries if installed. E Batteries should only be installed for use during power outages. See Section G. • Locate the module selector switch. (See Figure 2.3). • Set the module selector switch to the OFF position. • Wait five (5) minutes to allow possible accumulated gas to clear. • Set the module selector switch to ON or REMOTE position. • Start the appliance. WARNING! Risk of Explosion! DO NOT press the mod- E ule reset switch more than one time within a five minute time period. Gas may accumulate in firebox. Call a quali- fied service technician. I. Before Lighting Fireplace Before operating this fireplace for the first time, have a qualified technician: • Verify all shipping materials have been removed from inside and/or underneath the firebox. • Review proper placement of logs, ember material and/ or other decorative materials. • Check the wiring. • Check the air shutter adjustment. • Ensure that there are no gas leaks. • Ensure that the glass is sealed and in the proper position and that the integral barrier is in place. WARNING! Risk of Fire/Asphyxiadonl DO NOT oper- ate fireplace with fixed glass assembly removed. • An Intellifire Pluslm ignition system is standard with this appliance. Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 SELECTOR SWITCH Ream RB O ® 000 ON 107E oeOFF ®�QO� STATUS INDICATOR LED FLAME HI/LO SWITCH NG/LP SETTING Figure 2.3 Control Module This module may lock -out under certain conditions. When this occurs, the appliance will not ignite or respond to commands. The module will go into lock -out mode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED. • Check battery tray. Remove batteries if installed. E Batteries should only be installed for use during power outages. See Section G. • Locate the module selector switch. (See Figure 2.3). • Set the module selector switch to the OFF position. • Wait five (5) minutes to allow possible accumulated gas to clear. • Set the module selector switch to ON or REMOTE position. • Start the appliance. WARNING! Risk of Explosion! DO NOT press the mod- E ule reset switch more than one time within a five minute time period. Gas may accumulate in firebox. Call a quali- fied service technician. I. Before Lighting Fireplace Before operating this fireplace for the first time, have a qualified technician: • Verify all shipping materials have been removed from inside and/or underneath the firebox. • Review proper placement of logs, ember material and/ or other decorative materials. • Check the wiring. • Check the air shutter adjustment. • Ensure that there are no gas leaks. • Ensure that the glass is sealed and in the proper position and that the integral barrier is in place. WARNING! Risk of Fire/Asphyxiadonl DO NOT oper- ate fireplace with fixed glass assembly removed. • An Intellifire Pluslm ignition system is standard with this appliance. Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 J. Lighting Instructions (IPI) The IPI system may be operated with four AA -cell batteries. When using batteries, unplug the transformer. To prolong bat- tery life, remove them when using the transformer. FOR YOUR SAFETY I READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, afire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burn- er. DO NOT try to light the burner by hand. B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • DO NOT try to light any appliance. • DO NOT touch any electric switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas sup- plier, call the fire department. C. DO NOT use this appliance if any part has been under water. Imme- diately call a qualified service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been underwater. WARNING: CAUTION: DO NOT CONNECT LINE VOLT- AGE OLTAGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE. Improper installation, adjustment, al- teration, service or maintenance can cause injury or property damage. Re- fer to the owner's information manual provided with this appliance. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. If not installed, operated, and main- tained in accordance with the manufac- turer's instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance. Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso- line and other liquids having flammable vapors away. DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person. NOT FOR USE WITH SOLID FUEL For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel. Also Certified for Installation in a Bedroom or a Bedsitting Room. For assistance or additional informa- tion, consult a qualified installer, ser- vice agency or the gas supplier. For additional information on operating your Hearth & Home Technologies fireplace, please refer to www.fireplaces.com. Final inspection by D LIGHTING D INSTRUCTIONS (IPI) 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. 2. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the Safety Information located on the left side of this la- bel. If you do not smell gas, go to next step. 3. To light the burner: Equipped with wall switch: Tum ON/OFF switch to ON. Equipped with remote or wall control: Press ON or FLAME button. Equipped with thermostat: Set temperature to desired setting. 4. If the appliance does not light after three tries, call your service technician or gas supplier. O TO TURN OFF D GAS TO APPLIANCE 1. Equipped with wall switch: Tum ON/OFF switch to OFF. Equipped with remote or wall control: Press OFF button. Equipped with thermostat: Set temperature to lowest setting. 2. Service technician should tum off electric power to the control when performing service. 10 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 593-913G K. After Appliance is Lit Initial Break-in Procedure • The appliance should be run three to four hours continuously on high. • Turn the appliance off and allow it to completely cool. • Remove fixed glass assembly. See Section 12.H. • Clean fixed glass assembly. See Section 3. • Replace the fixed glass assembly and run continuously on high an additional 9 hours. This cures the materials used to manufacture the fire- place. NOTICEI Open windows for air circulation during ap- pliance break-in. • Some people may be sensitive to smoke and odors. • Smoke detectors may activate. L. Frequently Asked Questions ISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear. Blue flames This is a result of normal operation and the flames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes. When first operated, this appliance may release an odor for the first several hours. This is caused Odor from appliance by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from finishing materials and adhesives used around the appliance. This is a normal result of the curing process of the paint and logs. Glass should be cleaned Film on the glass within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fireplace glass cleaner may be necessary. See your dealer. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to Metallic noise the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot flame burn In an intermittent pilot ignition system (IPI), the pilot flame should turn off when appliance is continually? turned off. Some optional control systems available with IPI models may allow pilot flame to remain lit. Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 11 3 Maintenance and Service Any safety screen or guard removed for servicing must be replaced prior to operating the appliance. When properly maintained, your appliance will give you many years of trouble-free service. We recommend an- nual service by a qualified technician. A. Maintenance Tasks -Homeowner Installation and repair should be done by a qualified techni- cian only. The appliance should be inspected before use and at least annually by a professional service person. The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap- pointment. More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the appliance must be kept clean. CAUTIONI Risk of Burnsl The appliance should be turned off and cooled before servicing. Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fixed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaners • DO NOT clean glass while it is hot • Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat, stable surface. Note: Fixed glass assembly and gasketing may have res- idue that can stain carpeting or floor surfaces. • Remove door or decorative front from appliance and set aside on work surface. • See Section 12.H for instructions to remove fixed glass assembly. • Clean glass with a non-abrasive commercially available cleaner. - Light deposits: Use a soft cloth with soap and water - Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer) • Carefully set fixed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. Doors, Surrounds, Fronts Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface • Assess condition of screen and replace as necessary. • Inspect for scratches, dents or other damage and repair as necessary. • Check that louvers are not blocked. • Vacuum or dust surfaces. Remote Control Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote con- trol instructions. • Locate remote control transmitter and receiver. • Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure. • Place batteries as needed in remote transmitters and battery -powered receivers. • Place remote control out of reach of children. If not using your fireplace for an extended period of time (summer months, vacations/trips, etc), to prevent unin- tended operation: • Remove batteries from remote controls. 12 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 Venting Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc. • Verify termination cap clearance to subsequent construc- tion (building additions, decks, fences, or sheds). See Section 6. • Inspect for corrosion or separation. • Verify weather stripping, sealing and flashing remains intact. • Inspect draft shield to verify it is not damaged or missing. B. Maintenance Tasks -Service Technician The following tasks must be performed by a qualified technician. Gasket Seal and Glass Assembly Inspection Frequency: Annually By: Service Technician Tools needed: Protective gloves, drop cloth and a stable work surface. • Inspect gasket seal and its condition. • Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat. • Confirm there is no damage to glass or glass frame. Replace as necessary. • Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary. Logs Frequency: Annually By: Service Technician Tools needed: Protective gloves. • Inspect for damaged or missing logs. Replace as necessary. Refer to Section 12 for log placement instructions. • Verify correct log placement and no flame impingement causing sooting. Correct as necessary. Firebox Frequency: Annually By: Service Technician Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint. • Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary. • Replace appliance if firebox has been perforated. Control Compartment and Firebox Top Frequency: Annually By: Service Technician Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 13 Burner Ignition and Operation Frequency: Annually By: Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer. • Verify burner is properly secured and aligned with pilot or igniter. • Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. • Replace Glowing embers with new dime -size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 12 for proper ember placement. • Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking. For optimal battery life, locate the battery pack outside of the control cavity on the hearth. This placement will reduce the chances of overheating the batteries during extended burns which could result in reduced battery life or degradation. • Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay. • Inspect for lifting or other flame problems. • Verify air shutter setting is correct. See Section 12 for required air shutter setting. Verify air shutter is clear of dust and debris. • Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing. • Verify manifold and inlet pressures. Adjust regulator as required. • Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice spud as necessary. • Inspect thermocouple/thermopile or IPI flame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required. • Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sense rod. Replace pilot as necessary. (IPI only) Figure 3.1 IPI Pilot Flame Patterns 14 Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 Installer Guide 4 Getting Started A. Typical Appliance System NOTICE. Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual VENT PIPE (SECTION 8) 3 INCH FLEX LINERS (SECTION 8) ---- GAS LINE (SECTION 9) / ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE Figure 4.1 Typical System VERTICAL TERMINATION CAP (SECTION 8.F) E AND MANTEL LEG 53 AND 11.A SURROUND OR FRONT NOT SHOWN SECTION 2.D AND B.D. EXTENSION Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1111 15 B. Design and Installation Considerations Quadra-Fire gas inserts are designed for installations into solid fuel masonry or factory built fireplaces that have been installed in accordance with the National, Provin- cial, State and local building codes. Fireplaces are to be constructed of non-combustible materials and, in the ab- sence of local or regional codes, meet criteria of NFPA 211. No additional outside air source is required. Installation MUST comply with local, regional, state and na- tional codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having jurisdic- tion over restrictions, installation inspection and permits. Prior to installing the gas insert: • Have the chimney and adjacent structure inspected and cleaned by qualified professionals. Hearth & Home Technologies recommends that NFI or CSIA certified professionals, or technicians under the direction of certi- fied professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney. • Replace component parts of the chimney and fireplace as specified by the professionals. • Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solid - fuel fireplaces. In the absence of local or regional codes, refer to NFPA 211. • Ensure all joints are properly engaged and the chimney is properly secured. • Minimum fireplace size. See Section 5.A. • Gas supply piping requirements. • Electrical wiring requirements. • Finishing details. • Whether optional accessories—devices such as a wall switch or remote control—are desired. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified technician, service agency or your dealer. C. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Tape measure Framing material Pliers Flat blade screwdriver Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Noncorrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self -drilling screws Caulking material (300° F minimum continuous exposure rating) Stove cement (1200°F or higher continuous exposure rating) D. Inspect Appliance and Components • Carefully remove the appliance and components from the packaging. • The vent system components and decorative doors and fronts may be shipped in separate packages. • If packaged separately, the log set and appliance grate must be installed. • Report to your dealer any parts damaged in shipment, particularly the condition of the glass. • Read all of the instructions before starting the instal- lation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry. Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions: • Installation and use of any damaged appliance or vent system component. • Modification of the appliance or vent system. • Installation other than as instructed by Hearth & Home Technologies. • Improper positioning of the gas logs or the glass door. • Installation and/or use of any component part not approved by Hearth & Home Technologies. Any such action may cause a fire hazard. WARNING! Risk of Fire,Xxplosion/Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water. 16 Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 5 Fireplace Size Requirements A. Minimum Fireplace Opening Minimum fireplace opening requirements for a standard 3/4 inch deep surround are shown in Figure 5.1. For smaller openings, an optional 1-1/2 inch deep surround is available and dimensions are shown in Figure 5.2. WARNING! Risk of Fire or Burnsl Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be locat- ed out of traffic and away from fumiture and draperies. • The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory built firebox in order to gain minimum gas insert opening requirements. • Any smoke shelves, shields and baffles may be removed from the factory built firebox if attached with mechanical fasteners. The metal floor of the solid fuel firebox may be removed to facilitate the installation of the insert. The appliance may not be placed directly on the base of the outer wrap, a 1/4 inch airspace must be provided between the insert and the floor of the outer wrap. Use the levelling legs to raise the insert a minimum of 1/4 inch. The original fireplace may never be returned to solid fuel in this condition. The sidewalls and top structure of the firebox may not be altered with the exception of removable baffles and dampers. * Cutting of any sheet metal parts of the fireplace in which the gas fireplace insert is to be installed is prohibited, except the floor as tested for and as noted above. TOP VIEW FRONT VIEW SIDE VIEW C I�—A� EXH G E I F H 6Z I B 0 1-20 **Unit depth is measured to the back of the surround to give the depth needed for installation. In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.13). Figure 5.1 Fireplace Opening MINIMUM FIREPLACE SIZE QF135 QFI30 Location Inches Millimeters Inches Millimeters A Rear Width 23-1/2 597 20-1/4 514 B Front Width 34-5/8 879 30-1/2 775 C Glass Opening Width 31-9/16 802 27-7/16 697 D Glass Opening Height 15-11/16 398 12-13/16 325 E Height -Front 24 610 20-1/2 521 F Height -Rear 21-1/16 535 17-5/8 448 G** Unit Depth 16 406 14-3/4 375 H Venting Depth 10-1/2 267 9-1/2 241 I Height to Top of 22 559 18-1/4 464 Glass Frame f0tIf exhaust collar on insert Quadra-Fire QFI30, QFI35 2227-900 Rev. H 1/11 17 and fireplace damper do not line up, add 4 inches (102 mm) to minimum fireplace height for bends in vent pipe. Quadra-Fire QFI30, QFI35 2227-900 Rev. H 1/11 17 Figure 5.2 Fireplace Opening - Deep Surround B. Mantel and Wall Projections WARNING! Risk of Firel Comply with all minimum clear- ances to combustibles as specified. Framing or finishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fireplace opening for combustibles extending 12 inches max. is 12 inches. • Use leveling legs to raise insert minimum 1/4 inch (6 mm) above combustible material or outer wrap of factory built firebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifications refer to section 1. E. arances 18 Quadra-Fire QFI30, QFI35 2227-900 Rev. H 1/11 rigure as maniei uw SIDE VIEW TOP VIEW 1-1/2 IN. ►I Ap C txX Y SURROUND APPLIANCE SURROUND APPLIANCE MINIMUM FIREPLACE SIZE QF135 QFI30 Location Inches Millimeters Inches Millimeters Alternate Unit Width 33-3/16 843 29-1/16 738 Bo Alternate Unit Depth 15-1/16 383 13-7/8 352 C Alternate Unit Height 22-9/1 6 573 7 19-1/16 484 Note: If exhaust collar on insert and fireplace damper do not line up, add 4 inches (102 mm) to minimum fireplace height for bends in vent pipe. Figure 5.2 Fireplace Opening - Deep Surround B. Mantel and Wall Projections WARNING! Risk of Firel Comply with all minimum clear- ances to combustibles as specified. Framing or finishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fireplace opening for combustibles extending 12 inches max. is 12 inches. • Use leveling legs to raise insert minimum 1/4 inch (6 mm) above combustible material or outer wrap of factory built firebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifications refer to section 1. E. arances 18 Quadra-Fire QFI30, QFI35 2227-900 Rev. H 1/11 rigure as maniei uw 6 Termination Locations A. Vent Termination Minimum Clearances A WARNING Fire Risk. Maintain vent clearance to combustibles as specified. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fire. HORIZONTAL OVERHANG 2 FT. 20 INCHES MIN. MIN. VERTICAL WALL LOWEST DISCHARGE OPENING GAS DIRECT VENT ^ TERMINATION CAP X 12 ROOF PITCH IS Xr 12 H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0' Over 6/12 to 7/12 .................................................1.25" Over 7/12 to 8/12 .................................................1.5" Over 8/12 to 9/12 .................................................2.0" Over 9/12 to 10/12 ...............................................2.5 Over 10/12 to 11/12 .............................................3.25 Over 11/12 to 12/12 .............................................4.0 Over 12/12 to 14/12 .............................................5.0 Over 14/12 to 16/12 .............................................6.0 Over 16/12 to 18/12 .............................................7.0 Over 18/12 to 20/12 .............................................7.5 Over 20/12 to 21/12 .............................................8.0 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening A B 6 in. (minimum) up to 20 in. 16 in. minimum 152 mm/508 mm 457 mm 20 in. and over 0 in. minimum Gas, Wood or Fuel Oil Termination Cap " It using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover. .. In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap Figure 6.2 Staggered Termination Caps Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 19 7 Installation Preparation Prepare the existing solid fuel masonry or factory built non-combustible firebox for installation. A. Inspection and Cleaning Prior to installing the gas insert: • Have the chimney and adjacent structure inspected and cleaned by qualified professionals. Hearth & Home Technologies recommends that NFI or CSIA certified professionals, or technicians under the direction of certi- fied professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney. • Replace component parts of the chimney and fireplace as specified by the professionals. • Ensure all joints are properly engaged and the chimney is properly secured. • Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solid - fuel fireplaces. In the absence of local or regional codes, refer to NFPA 211. • Ensure chimney is constructed of non-combustible materials. • Ensure chimney is clean and in good working order. • Ensure that all chimney cleanouts fit properly to prevent air leakage into chimney. B. Flue Damper Fully lock the solid fuel fireplace's flue damper in the open position, OR completely remove it. C. Gas Line Note: If the factory built fireplace has no gas access hole provided, an access hole of 1 inch (25 mm) diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship - like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed. • Install gas line into firebox cavity. • Check local codes and gas line sizing requirements following NFPA51. See Section 9. • It is recommended that extra length of gas line be installed within the existing wood burner or masonry fireplace to allow removal of the insert for future servicing needs. D. Fireplace Conversion Notice Permanently attach the label with the following warning to the inside lower back of the fireplace firebox into which the insert is being installed. Silicone or mechanical fasteners may be required to properly secure the label. WARNING/ Risk of Firel This fireplace has been con- verted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fireplace re -approved by the authority having jurisdiction. E. Electrical Outlet Box An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fireplace to power the appliance. Each unit ships standard with a cord assembly to permit blowers or other optional accessories to be used. The accessories plug into the new outlet box or may be routed out onto the hearth to a nearby outlet. 20 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1111 8 Installing Vent Pipe and Appliance A. Vent Limits The abbreviations listed in this vent table key are used in the vent diagrams. Description Minimum Vertical Run Length 10 ft. Maximum Vertical Run Length 50 ft. Horizontal venting is NOT allowed. Vertical terminations are measured to top of chimney. This appliance is listed for use with LINK -DV systems and components only. It is permissible to extend venting above existing chimney (within specified maximum verti- cal limits) using SL -D series or Dura Vent GS series 4 in. x 6-5/8 in. gas direct -vent pipe. Connection is made us- ing DV-46DVA-GK. The vent must be terminated with the cap supplied with the LINK -series vent kit. WARN/NGI Risk of FirelExplosion/Asphyxiationl Do NOT connect this gas appliance to a chimney flue serving a separate solid fuel or gas buming appliance. • May impair safe operation of this appliance or other appliances connected to the flue. • Vent this appliance directly outside. • Use separate vent system for this appliance. CAUTIONI ALL vent specifications MUST be followed. This product is tested and listed to these specifications. Appliance performance will suffer if specifications are not followed. B. Venting Components CAUTIONI Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. The vertical vent termination system installed on this model includes: • Flexible vent pipe for exhaust air (included with vent kit). • One length of 3 -inch flexible vent pipe for combustion air (included with vent kit). • One pipe -to -cap adaptor (included with vent kit). • One vertical termination cap (included with vent kit). C. Connecting Vent Pipe Reference instructions in the termination kit. • Install the 3 -inch flexible vent pipe(s) down through the chimney. • Secure the exhaust flexible vent pipe to the exhaust starting collar on top of the appliance with three screws and seal with stove cement rated for continuous exposure to 1200°F or higher. See Figure 8.1. • Use 3 screws to attach the section of inlet air vent to the inlet collar on the collar slide plate and seal with stove cement rated for continuous exposure to 1200GF or higher. See Figure 8.1. NOTE: The collar slide plate may be removed from appliance to aid installation. t TERMINATION �� CAP ADAPTER INLET COLLAR UST COLLAR INLET AIR STARTING COLLAR EXHAUST LOCKING TAB AIR Ni PIPE V • 70 FT. MINIMUM SO FT. MAXIMUM STARTING COLLAR BRACKET HANDLE EXHAUST STARTING COLLAR IR VENT PI VENT PPE INLET AIR STARTING COLLAR NOTE: TO ACHIEVE OPTIMUM PERFOR- MANCE OF INSERT, MINIMIZE OR AVOID STARTING COLLAR BRACKET BENDS IN EXHAUST VENT PIPE. EXHAUST STARTING COLLAR Figure 8.1 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 21 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY \ SEALANT Figure 8.2 • Trim chimney top plate to minimize excess overhang or bend over flue tile (see Figure 8.2). • Place 3/8 inch bead of 300° F silicone on flue tile top. D. Placing, Securing and Leveling the Appli- ance • Install insert (without surround attached) into existing fireplace while pulling collar slide plate forward. • Install gas line into hole provided on insert side. • If applicable install remote control wires into insert side (see Section 8.E). • Secure collar slide plate to appliance by placing locking handle into position with locking tabs (see Figure 8.1) and secure with #8 screw. • Level the appliance from side to side and front to back. If necessary, use the leveling legs included with the manual bag to set each corner of the base. • Position any excess flexible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten. • Install fiberglass insulation pieces to back face of surround. • Attach surround. Follow instructions for surround installation included with the front. • Push insert into the opening so that it tightly overlaps the fireplace opening. WARN/NGI Risk of Fire! Only an approved Hearth & Home Technologies surround may be used to cover inte- gral grills on solid fuel buming fireplaces. No other com- ponents such as shrouds, sheetmetal plates, etc., may be used to seal off vents. WARNING! Risk of Exp/osionl Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. WARN/NGI Risk of Explosion/Combustion Fumesl Connect vent sections per installation instructions. • Connect exhaust vent pipe ONLY to exhaust starting collar and termination cap center collar. • Connect inlet air vent ONLY to inlet air collar on appliance and the termination cap inlet air collar. • DO NOT allow vent to sag below connection point to appliance. E. Remote Control IN Models: If a remote control kit is used to control blower function, the Auxiliary 300 module can only be placed in the control cavity to the right of the control panel. See Figure 8.3. Figure 8.3 Location of AUX300 for Remote Control Blower Function - IPI 22 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 F. Installing Adaptor and Termination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.4) . To install adaptor see Figure 8.5. HORIZONTAL OVERHANG !0 INCHES MIN. VERTICAL —� WALL LOWEST DISCHARGE <,.. OPENING ... GAS DIRECT VENT TERMINATION CAP Roof Pitch H (Min.) Ft. Flat to 6/12 ....................1.0* Over 6/12 to 7/12........1.25* Over 7/12 to 8/12..........1.5* Over 8/12 to 9/12..........2.0* Over 9/12 to 10/12........2.5* Over 10/12 to 11/12.....3.25 ROOF PITCH Is X1 12 H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPE14NG Roof Pitch H (Mina Ft. Over 11/12 to 12/12.......4.0 Over 12/12 to 14/12....... 5.0 Over 14/12 to 16/12.......6.0 Over 16/12 to 18/12.......7.0 Over 18/12 to 20/12.......7.5 Over 20/12 to 21/12....... 8.0 * 3 foot minimum in snow regions Figure 8.4 Minimum Height from Roof to Lowest Discharge Opening CAUTIONI Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. Damper Flashing Kit (Optional) For use with LINK-DV30B or LINK-DV4-30B Liner Kit. Note: Damper may have to be removed to use this kit. • Run flex liners through 3 in. holes in damper flashing. • Attach damper flashing to firebox roof with self tapping screws included in kit. To prevent odors and cold drafts, the chimney must be sealed around the vent Note: The LINK-DV4-30B with non-combustible blanket insulation or field fabricated metal plates. system REQUIRES this insulation. Masonry LINK -0V308 Installation EXHi A VEN1 Figure IMINATION CAP EXHAI AIF VENT FOR+ .ET AIR NT PIPE LINK-DV4-30B Installation WARNING: O NOT BLOCK HIS PIPE ENDI Ite: Untwist the )e while extend- ) it, to achieve ft ' length. INLET AIR VENT PIPE Factory Built Wood Burn' OPTIONAL LINK-ZC-ADPI FOR USE WITH CLASS / WOODBURNING PIPE Remove 18 inch x 18 inch flashing on cap by removing 3 screws. Connect both the LINK ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the self tapping screws provided. Quadra-Fire • QF130, QF135 - 2227-900 Rev. H * 1/11 23 E Gas Information A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified technician (NFI certified or factory -trained) using Hearth & Home Technologies specified and approved parts. B. Gas Pressure • Optimum appliance performance requires proper input pressures. • Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada. • Pressure requirements are: Gas Pressure Natural Gas Propane Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c. WARNING! Risk of Fire/Explosion! High pressure will damage valve. Low pressure may cause explosion. • Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating. • Install regulator upstream of valve if line pressure is greater than 1/2 psig. A WARNING Fire Risk. Explosion Hazard. High pressure will damage valve. • Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig. • Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig. Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter). Note: A listed (and Commonwealth of Massachusetts ap- proved) 1/2 inch (13 mm) T -handle manual shut-off valve and flexible gas connector are connected to the 1/2 inch (13 mm) control valve inlet. • If substituting for these components, please consult local codes for compliance. C. Gas Connection • Refer to Reference Section 15 for location of gas line access in appliance. • Gas line may be run through knockout(s) provided. • The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300°F continuous exposure rating or stuffed with non-combustible, unfaced insulation to prevent cold air infiltration. • Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes. • Pipe incoming gas line into valve compartment. • Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve. WARNINGI Risk of FirelExplosion! Support control when attaching pipe to prevent bending gas line. • A small amount of air will be in the gas supply lines. WARNING! Risk of FirelExplosion! Gas build-up during line purge could ignite. • Purge should be performed by technician certified by NF1 or factory -trained. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or open flames. Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. WARNING! Risk of Fire, Explosion or Asphyxiationl Check all fittings and connections with a non -corrosive commercially available leak -check solution. DO NOT use open flame. Fittings and connections could have loos- ened during shipping and handling. WARNINGI Risk of Firel DO NOT change valve settings. This valve has been preset at the factory. D. High Altitude Installations NOTICE. If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the USA: Reduce burner orifice 4% for each 1000 feet above 2000 feet. • In the CANADA: Reduce burner orifice 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. 24 Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 10 Electrical Information A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70 -latest edition or the Canadian Electric Code CSA C22.1. • This appliance comes standard with a 120 VAC cord assembly which has a female plug in to accommodate all control options and accessories. See Figure 10.2. This is required for proper operation of the appliance (IntelliFire Plus Ignition). An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fireplace to plug in the cord assembly, or the supplied power cord may be routed out onto the hearth to a nearby outlet. • A 120 VAC circuit for this product must be protected with ground -fault circuit -interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. • Low voltage and 120 VAC voltage cannot be shared within the same wall box. WARNING! Risk of Shock or Explosion! DO NOT wire 120V to the valve or to the appliance wall switch. Incor- rect wiring will damage controls. • An Intellifire Plus TMI Ignition System is standard with this appliance. B. IntelliFire PIusTM Ignition System Wiring • Wire an outlet box (120VAC) in the bottom back corner of the existing solid fuel masonry or factory built fireplace to plug in the cord assembly. The supplied cord assembly may also be routed out onto the hearth to a nearby outlet. WARNINGI Risk of Shock or Exp/osionl DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout. • Refer to Figure 10.1, IPI Wiring Diagram. • This appliance is equipped with an IntelliFire PIusTM control valve which operates on a 6 volt/1.5 AMP system. • Plug the 6 volt transformer plug into the cord assembly to supply power to the unit OR install 4 AA cell batteries (not included) into the battery pack before use. ON/OFF Switch • An ON/OFF switch is included with the appliance surround and should be attached to surround/facing. (See Installation instructions for remote control/fronts). • If desired an additional wall switch or thermostat may be added to system as shown in Figure 10.1. INTERMITTENT PILOT IGNITOR RC100 RC200 RC300 TO CORD ASSEMBLY (OPTIONAL WALL CONTROLS) 120VAC MODULE * ORG AUX300 MODULE AU PROTECTIVE ED COVER INCLUDED FLAME WHT FAN MODULATION AUX1 AU S CORD ASSEMBLY (110V) BATTERY PACK RED 6V DC ORANGE GREEN RED BLK ROCKER (PILOT) (MAIN) BLK SWITCH BROWN WALL SWITCH OR REMOTE GROUND INSTALL Figure 10.1 IPI Wiring Diagram Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 25 C. Optional Accessories Requirements • This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control. • To connect optional accessories, the supplied cord as- sembly should be used. See Figure 10.2 for a wiring diagram for a blower or remote. Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories. • Plug the cord into a convenient outlet. • Must use cord supplied. • An IntelliFire PIusTM Wireless Controls or WSK-21 wired wall switch may be used with the IntelliFire PlusTm Ignition System. Hearth & Home Technologies recommends that IntelliFire PlusTm wireless controls be used for their features and functionality with the Intel- liFire PIusTM ignition system. • A standard ON/OFF switch is compatible. WARNING! Risk of Shockl Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation. Figure 10.2 Fan Wiring Diagram 26 Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 D. Fan Wiring with Remote This appliance may be used with an RC200 or RC300 remote control. See Figure 10.3. 1. Remove cord assembly spades from rheostat and sensor switch. NOTICE: Fan speed and operation are controlled by the remote control. The sensor switch and rheostat are no longer needed. NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105° C RATED WIRE. NOTE: USE ZIP TIES TO RESTRAIN THE LOOSE WIRES UNDERNEATH THE APPLIANCE AND KEEP THEM AWAY FROM THE BLOWER WHEEL (FAN BLADES). / i 2. Plug two cord assembly spade connectors together. 3. Unplug fan cord assembly from standard cord assembly. 4. Plug fan cord assembly intoAUX300 module. 5. Plug AUX300 module into the standard cord assembly. E. Control Module Operation See Section 2.H for control module operation instructions. Figure 10.3 Wiring Diagram - Fan with RC200/RC300 Remote j \ _ PLUG 120V EXISTING 1 ; OUTLET STEP6 O 1i ,I SENSOR SWITCH ; SPEED CONTROL ; (RHEOSTAT) WHT BLK O G N BLK BLOWERS BLKO° BLK Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1111 27 O HT(2) ,- ---� RN (2) .' LK (2),,' LK (2) RN (2) LK (2),/ ' NOTE: SENSOR SWITCH AND RHEOSTAT SPEED CONTROL MUST BE REMOVED FROM CIRCUIT IF SYSTEM IS CONTROLLED WITH RC200/RC3O0 REMOTE. O PLUG INTO 120V EXISTING OUTLET DC REGULATOR RECEP11CLE AUX 300 MODULE TO CONTROL FAN MODULE BILK BLK BLOWER RECEPTICLE Figure 10.3 Wiring Diagram - Fan with RC200/RC300 Remote j \ _ PLUG 120V EXISTING 1 ; OUTLET STEP6 O 1i ,I SENSOR SWITCH ; SPEED CONTROL ; (RHEOSTAT) WHT BLK O G N BLK BLOWERS BLKO° BLK Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1111 27 11 Finishing A. Mantel and Wali Projections WARNING! Risk of Firel Comply with all minimum clear- ances to combustibles as specified. Framing or finishing material closer than the minimums listed must be construct- ed onstructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fireplace opening for combustibles extending 12 inches max. is 12 inches. • Use leveling legs to raise insert minimum 1/4 inch (6 mm) above combustible material or outer wrap of factory built firebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifications refer to section 1. E. Figure 11.1 Clearances to Mantels or other Combustibles above Appliance 28 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 12 Appliance Setup A. Remove Glass Assembly See Section 12.H. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the firebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity. D. Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap- proved accessories. WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies -approved optional acces- sories with this appliance. Using non -listed accessories could result in a safety hazard and will void the warranty. E. Place the Lava Rock WARNING! Risk of Explosion! Follow lava rock place- ment instructions in manual. DO NOT place lava rock on burner. Improperly placed lava rock interferes with proper burner operation. Lava rock is shipped with this gas appliance. To place the lava rock: • Lava rock CANNOT be placed on the burner. • Place lava rock in front of and to the sides of the burner. Figure 12.1 Placement of Lava Rock F. Ember Placement WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually. Improperly placed embers interfere with proper burner operation. Ember material is shipped with this gas appliance. To place the ember material: • Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front). • Place dime -size pieces of Glowing Embers@ just in front of the port trail, but not on or in between the ports (see Figure 12.2). Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems. • Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications. Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 29 G. Install the Log Assembly Log Set Assembly: LOGS-QF130 Models: QF130 PORT Figure 1. Reference Points for Log Placement Figure 2. Refractory and Logs Installed Figure 3. Install Back Refractory CAUTION: Logs are fragile, handle with care. Install back refractory by placing it against the back of the firebox. See Figure 3. The back refractory must be held in the upright position until the side refractory is installed. Install the left side refractory as shown in Figure 4. Bend the refractory tab down as shown in Figure 5. Repeat this step for the right refractory panel. Figure 4. Install Side Refractory Figure 5. Bend Refractory Tab 30 Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 FLAT SPOT FOR LOG #2 FLAT SPOT FOR LOG #5 r AL 1 ' Figure 6. Placement of Log #1 Figure 7. Location of Notch on Log #1 Log #1 (SRV2227-703): Mate the notch located on the bottom of the log, with the left grate tine. See Figure 7. The back end of log should line up with the left edge of the pilot bracket as shown in Figure 6. LOG REFI 14 Figure 8. Place Log #2 Figure 9. Log #3 Log #2 (SRV2227-702): Rest left end of log on the flat spot of Log 1. See Figure 6 and Figure 8. The left end of the log should touch the left refractory panel. The right end rests on the burner. Push the right end back, until it touches the edge of the log support. Log #3 (SRV2227-701): Mate the notch with the right grate tine as shown in Fig 9. The back of the log should rest on the log support as shown. Rotate the back end of the log clockwise until it contacts the right refractory panel. Figure 10. Log #4 Figure 11. Log #4 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 NOTCH a Log #4 (SRV2227-705): Mate the slot on the bottom of the log, shown in Figure 12, with the log pin located on the burner surface. The notch on the right end of the log should mate with the grate bar. See Figure 11. Figure 13. Log #5 Log #5 (SRV2227-706): Place the left end of the log on the flat spot of log as shown in Figure 6. The right end of log should rest on the burner and touches the grate bar as shown in Figure 13. Figure 14. Place Log #6 Log #6 (SRV2227-704): Rest the left end of Log #6 on the burner. Mate the notch on the left end of log with the grate bar. The log should rest on both log grooves as illustrated in Figure 9 and Figure 10. 2227-935 32 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 G. Install the Log Assembly Log Set Assembly: LOGS-QF135 Models: QF135 CAUTION: Logs are fragile, handle with care. Y. SRV2225-703 3RV2225-701 Y SRV2225-704 SRV2225-702 Y SRV2225-706 SRV2225-710 SRV2225-705 Figure 1. Refractory and Logs Installed Figure 2. Install Back Refractory Install back refractory by placing it against the back of the firebox. The back refractory must be held in the upright position until the side refractory is installed. Install the left side refractory as shown in Figure 3. Bend the refractory tab down as shown in Figure 4. Repeat this step for the right refractory panel. Figure 3. Install Side Refractory Figure 4. Bend Refractory Tab Quadra-Fire - QF130, QFI35 - 2227-900 Rev. H - 1/11 33 LOG SUPPORT PILOT BRAC Figure 5. Figure 6. Location of Log #1 Log #1 (SRV2225-701): Position the groove on the log with the right grate tine as shown in Figure 6. The opposite end of the log will rest on the log support. Rotate the opposite end of the log clockwise until it contacts the refractory panel. FLAT SPOTS FOR:LOG #6 AND LOG #3 ,,,CONTACTS / ERE FRA ----- v Z _ 21... yy4 Figure 7. Place Log #2 Figure 8. Slot on Log #2 Log #2 (SRV2225-703): Mate the grate tine with the slot on the bottom of Log #2. The back end of the log rests on the log support. The side of the log will contact the left refractory as shown in Figure 7. POSITION LOG ON FLAT SPOT FLAT SPOT FOR LOG #7 LOG CONITACTS REFRACTORY LOG RESTS ON '~ �� LOG SUPPOKVI RT LOG CONTACTS BACK REFRAC- TORY PANEL Figure 9. Place Log #3 Figure 10. Place Log #4 Log #3 (SRV2225-702): Position the left end of the log on the flat spot of Log #2 as shown in Figure 7 and Figure 9. The right end of the log rests on the log support and touches the back refractory. The left end of the log should contact the left refractory panel. Log #4 SRV(2225-705): Mate the slot on the bottom of Log #4 with the right log pin. Refer to Figure 11 for location of log slot. Rotate the right end of the log clockwise until the groove on the end of the log mates with the grate bar. 34 Quadra-Fire • QF130. QFI35 - 2227-900 Rev. H - 1/11 5 MATE LOG '' PINS WITH FLAT SPOT ,�"; FOR LOG #6 Figure 11. Log #4 Figure 12. Place Log #5 Log #5 (SRV2225-710): Position Log #5 as shown in Figure 12. Mate the middle and left log pins with the two slots located on the bottom of the log. See Figure 13 for locations of log slots. The smaller end should be pointed toward the right side of the firebox. Figure 13. Log #5 Figure 14. Place Log #6 Log #6 (SRV2225-706): Rest the wide end of the log on the flat spot of Log #5 as shown in Figure 12 and Figure 14. Place the narrow end on the flat spot of Log #2. Flat spot on Log #2 is indicated in Figure 7. Figure 15. Place Log #7 Log #7 SRV2225-704): Note the location of the groove on the underside of the log. Place the opposite end on the flat spot on Log #3. See Figure 9. Mate the groove on the underside of the log with the grate bar as shown in Figure 15, centered between the andirons. 2225-935B Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 35 H. Fixed Glass Assembly Removing Fixed Glass Assembly WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • DO NOT strike, slam or scratch glass. • DO NOT operate fireplace with glass removed, cracked, broken or scratched. • Replace as a complete assembly. Removing Fixed Glass Assembly • The glass assembly fastens to the fireplace in four places. Four of the fastening mechanisms are spring- loaded glass latches. An example of the glass latch is shown in Figure 12.3. • To release glass assembly, pull the two bottom spring-loaded latches forward and allow them to re- tract away from the glass assembly. Slide the glass assembly outward and downward until the top latches disengage. Replacing Fixed Glass Assembly Tilt glass assembly toward fireplace and slide glass assembly upward to engage top latches. Verify top latches are fully engaged and then fasten the two bottom latches. Figure 12.3 Fixed Glass Assembly I. Air Shutter Setting Air shutter settings should be adjusted by a qualified ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 12.4. NOTICE: If sooting occurs, provide more air by opening the air shutter. Figure 12.4 Air Shutter Air Shutter Settings NG LP OF130 5/16 in. 1/2 in. QF135 1/4 in. 112 in. 36 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 13 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified technician. Contact your dealer to arrange a service call by a qualified technician. A. IntelliFire PIusTM Ignition System Symptom Possible Cause Corrective Action 1. Pilot won't light. A. Incorrect wiring. Verify "S" wire (white) for sensor and "I" wire (orange) for ignitor are The ignitor/module connected to correct terminals on module and pilot assembly. makes noise, but no spark. B. Loose connections or electrical shorts in the wiring. Verify no loose connections or electrical shorts in wiring from mod - ule to pilot assembly. Verify connections underneath pilot assembly are tight; also verify igniter and flame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object. C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). 2. Pilot won't light, A. No power, transformer installed Verify that transformer is installed and plugged into module. Check there is no noise or incorrectly, or depleted batteries. voltage of transformer at connection to module. Acceptable read - spark. ings of a good transformer are between 6.4 and 6.6 volts AC. Bat- tery power supply voltage must be at least 4 volts. If below 4 volts, replace batteries. B. A shorted or loose connection in Remove and reinstall the wiring harness that plugs into module. wiring configuration or wiring har- Verify there is a tight fit. Verify pilot assembly wiring to module. Re- ness. move and verify continuity of each wire in wiring harness. Replace any damaged components. C. Improper wall switch wiring. Verify that 120NAC power is "ON" to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of appliance. 3. Pilot sparks, but A. Gas supply. Verify that incoming gas line ball valve is "open". Verify that inlet Pilot will not light. pressure reading is within acceptable limits. B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Pilot valve solenoid Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module. If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve. Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 37 IntelliFire PIusTM Ignition System (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but con- A. A shorted or loose connection in Verify all connections to wiring diagram in manual. Verify connec- tinues to spark, and flame sensing rod. tions underneath pilot assembly are tight. Verify flame sense or ig- main burner will not niter wires are not grounding out to metal chassis, pilot burner, pilot ignite. (if the pilot enclosure or screen if present, or any other metal object. continues to spark after the pilot flame B. Poor flame rectification or contami- With fixed glass assembly in place, verify that flame is engulfing has been lit, flame nated flame sensing rod. flame sensing rod on left side of pilot hood. Flame sensing rod rectification has not should glow shortly after ignition. With a multi -meter, verify that cur - occurred.) rent in series between module and sense lead is at least 0.14 mi- croamps. Verify correct pilot orifice is installed and gas inlet is set to pressure specifications. Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing rod. C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. Verify that wire harness is firmly connected to the module. D. Damaged pilot assembly or con- Verify that ceramic insulator around the flame sensing rod is not taminated flame sensing rod. cracked, damaged, or loose. Verify connection from flame sensing rod to white sensor wire. Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing rod. Verify continuity with a multi -meter with ohms set at lowest range. Replace pilot if any damage is detected. 38 Quadra-Fire • QF130, QF135 • 2227-900 Rev. H • 1/11 KV, Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. A H 0 ► S Q R G T B C F E D I J o v M LGAS LINE K—► T ELECTRICAL ACCESS ACCESS N L MODEL DIMENSIONS *Note: Location G on Figure 14.1 is measuring the appliance depth, for installation depth reference Location G on Figure 5.1. Figure 14.1 Appliance Dimensions MODEL DIMENSIONS QFI35 QF130 Location Inches Millimeters Inches Millimeters K 4-13/16 122 4-13/16 122 L 10-1/16 256 9 229 M 2-1/4 57 2-1/4 57 N 5 127 3-15/16 100 O 5-1/8 130 5-3/16 132 P 8 203 8 203 Q 1-13/16 46 1-3/4 44 R 2-1/4 57 2-1/4 57 S 4-13/16 122 4-7/16 113 Location QFI35 QFI30 Inches Millimeters Inches Millimeters A 23-1/2 597 20-3/16 513 B 34-5/8 879 30-1/2 775 C 31-9/16 802 27-7/16 697 D 15-11/16 398 12-13/16 325 E 24 610 20-1/2 521 F 21-1/16 535 17-5/8 448 G' 15-7/8 403 14-5/8 372 H 11-3/4 298 10-1/8 257 I 20-3/8 518 17 432 J 1-3/4 44 1-3/4 44 Quadra-Fire QFI30, QFI35 2227-900 Rev. H 1/11 39 T 10-1/2 267 9-1/2 241 Quadra-Fire QFI30, QFI35 2227-900 Rev. H 1/11 39 B. Vent Kits Components Direct Vent Flex Liner Kits (see Figure 14.2) LINK -DV -30B or (LINK -DV -30): Masonry 3 inch flex liner kit. Expands to 30 feet. Includes: two liners, termination cap, flashing, and link adapter. LINK-DV4-30B or (LINK-DV4-30): Masonry 3 inch flex liner kit. Expands to 30 feet and 4 feet respectively. Includes: two liners, termination cap, flashing, and link adapter. LINK -DV -30B (LINK -DV -30) LINK-DV4-30B (LINK-DV4-30) Figure 14.2 Direct Vent Flex Liner Kits Direct Vent Flex Liner Accessory Kits (see Figure 14.3) Flash -Damp: Zero clearance damper flashing kit for use with the LINK -DV -30B or LINK-DV4-30B liner kits. LINK-ZC-ADP: Zero clearance chimney adapter 4 DV-46DVA-GK: Adapter kit (colinear to coaxial 3 inches included in above kits). It is permissible to use DV-46DVA- GK to connect collinear flex vent to SL -D vent pipe to extend the run. FLEX3-30: One 3 inch flexible liner expands to 30 feet. O DC FLASH -DAMP a LINK-ZC-AD P me DV-46DVA-GK FLEX3-30 FLEX3-CNCT Figure 14.3 Direct Vent Flex Liner Accessory Kits FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, one connector per kit. 40 Quadra-Fire • QF130, QFI35 • 2227-900 Rev. H • 1/11 F r • CITY JF Federal Way PERMIT APPLICATION ECEIVED PERMIT NUMBER I( _ 10 0 O 7( _ HE JAN 07 2016 TARGET DATE L WAY SITE ADDRESS SUITE/ 3200 SW Dash Point Rd Federal Way WA 98023 PROJECT VALUATION ZONING ASSESSOR'S TAX/PARCEL # $ 9250.00 Commercial 1 2 _2 A _0- _3 - -1 - TYPE OF PERMIT ❑ BUILDING ❑ PLUMBING X MECHANICAL ❑ DEMOLITION ❑ ENGINEERING ❑ FIRE PREVENTION NAME OF PROJECT Dumas Bay Center PROJECT DESCRIPTION Installation of two gas fireplace inserts and associated gas piping Detailed description of work to be included on this permit only NAME PRIMARY PHONE Federal Way, City Of 253.835.2020 PROPERTY OWNER MAILING ADDRESS 33325 8th Ave S E-MAIL CITY Federal Way STATEZIP Wa 98003 NAME AQUA REC INC PHONE 253.682.1792 MAILING ADDRESS E-MAIL CONTRACTOR 1407 PUYALLUP AVE mark@aquarec.com CITY TACOMA 1 STATE WA ZIP 98421 FAX 253.682.1792 WA STATE CONTRACTOR'S LICENSE # EXPIRATION DATE FEDERAL WAY BUSINESS LICENSE # AQUARI'`110RA 02 / 28 / 16 20 -00 -101868 -00 -BL _ NAME PRIMARY PHONE SAME AS CONTRACTOR APPLICANT MAILING ADDRESS E-MAIL CITY STATE ZIP FAX PROJECT CONTACT NAME RICK FORTIN PRIMARY PHONE MAILING ADDRESS SAME AS CONTRACTOR EMAIL rick@aquarec.com (The individual to receive and respond to all correspondence CITY STATE ZIP FAX Concerning this application) PROJECT FINANCING NAME 12 OWNER -FINANCED When Value is $5, 000 or more (R( -W 1927.09 5) MAILING ADDRESS, CITY, STATE, ZIP PHONE I certify under penalty of perjury that I am the property owner or authorized agent of the property owner. I certify that to the best of my knowledge, the information submitted in support of this permit application is true and correct. I certify that I will comply with all applicable City of Federal Way regulations pSg 1glaLug pertto the work authorized by the issuance of a permit. I understand that the issuance of this permit does not remove lJtcrowner's re -- ibility for compliance with local, state, or federal laws regulating construction or environmental laws. I further agree to hold harmless t e City of Federal Wa .as to any claim lincluding costs, expenses, and attorneys' fees incurred in the investigation and defense of su claim), wh'ch a made by any person, including the undersigned, and filed against the city, but only where such claim arise out of the., once of the city, including its officers and employees, upon the accuracy of the information supplied to the city a pcqt of tion. SIGNATURE: / DATE 01/07/16 PRINT NAME: _M'C B UR Bulletin #1100 — December 29, 2015 Page 1 of 3 k:AHandouts\Permit Application 0 MECHANICAL PERMIT Indicate how many of each typ AIR HANDLING UNITS AIR CONDITIONER BOILERS COMPRESSORS DUCTING L GENERAL INFORMATION CRITICAL AREAS ON PROPERTY? WATER PURVEYOR VALUE OF PLUMBING WORK PLUMBING PERMIT # of Stories Additional Information NEW BUILDING ERISTING/PREVIOUS USE LOT SIZE (In Square Feet) $ Indicate how many of each type offixMre to be installed or relocated as part of this project. Do not include existing res to remain. BATHTUBS (or Tub/ Shmver Combo)LAVS (Hand Sinks) TOILETS WATER PIPING DISHWASHERS RAINWATER SYSTEMS URINALS OTHER (Describe) DRAINS SHOWERS VACUUM BREAKERS TOTAL BUILDING DRINKING FOUNTAINS SINKS (Kitchen/Utility) WATER HEATERS (Electric) HOSE BIBBS SUMPS WASHING MACHINES TOTAL FIXTURES GENERAL INFORMATION CRITICAL AREAS ON PROPERTY? WATER PURVEYOR SEWER PURVEYOR VALUE OF EXISTING IMPROVEMENTS # of Stories Additional Information NEW BUILDING ERISTING/PREVIOUS USE LOT SIZE (In Square Feet) EXISTING FIRE SPRINKLER SYSTEM? PROPOSED FIRE SUPPRESSION SYSTEM? ADDITION ❑ Yes ❑ No ❑ Yes ❑ No RESIDENTIAL - NEW OR ADDITION AREA DESCRIPTION (in square feet) EXISTING PROPOSED TOTAL FOR OFFICE USE BASEMENT FIRST FLOOR (or Mobile Home) SECOND FLOOR COVERED ENTRY DECK _ ...................... GARAGE ❑ CARPORT ❑ OTHER (describe) ............. _._.............. _._._................ _..__.... ..._.._..... _..... _....... _...... T ..... .............. _.............. _. Area Totals EXISTING PROPOSED TOTAL **NEW HOMES ONLY** ESTIMATED SELLING PRICE $ 1 # OF BEDROOMS COMMERCIAL — NEW/ADDITION AREA DESCRIPTION Area in Square Feet Occupancy Group(s) Construction a # of Stories Additional Information NEW BUILDING ADDITION COMMERCIAL—REMODELITENANT IMPROVEMENTS AREA DESCRIPTION Area In Square Feet Occupancy Group(s) Construction a # of Stories Additional Information TOTAL BUILDING TENANT AREA ONLY PROJECT AREA ONLY Bulletin #100 — December 29, 2015 Page 2 of 3 k:\Handouts\Permit Application IFGC 404.9 Above -ground outdoor piping. All piping installed outdoors shall be elevated not less than 31/2 inches (152 mm) above ,. ground and where installed across roof - - surfaces, shall be elevated not less than 31/2 inches (152 mm) above the roof surface. s. IFGC Gas Piping404.11 Protection against corrosion Metallic pipe or tubing exposed to corrosive action, such as soil condition or moisture shall be protected in an approved manner. Zinc coatings (galvanizing) shall not "n be deemed adequate protection for gas piping underground. Where dissimilar metals are joined/ (� underground, an insulating coupling or fitting shall be used. Piping shall not be laid in contact with cinders M F�(Ac�i� 3�__ V-1 o .:­­­­­' 1" .1 1 66 men trap IFGC 408.4 s noincorporated ' et trap. as part of the lian ` Where a sediment p iapp 'e' a sediment trap shall be installed downstream of the applianc�' shutoff valve as close to the inlet of the appliance as practical. The sediment trap shall be either a tee fitting having a capped nipple of any length installed vertically in the bottommost opening of the tee as illustrated in Figure 408.4 or other device approved as an effective sediment trap. Illuminating appliances, ranges, clothes dryers, decorative vented appliances for installation in vented fireplaces, gas fireplaces, and outdoor grills need not be so equipped. 3563 K. 12.0 V-, 3/4, RECEIVED JAN 0 7 2016 CITY OF FEDERAL WAY CDS W ` C�p 0 U o O O N Q O 10 D n 0 ' < 0' n M rn 0. M Q �I c �I v City of Federal Way Dumas Bad. Dumas, Bay Centre Dumas Bay Centre C, Centre3200 SW Dash Point Road Building Layout & Overnight Room Descriptions Federal Way, WA 98023 www.durnasbaycentre.com 253-835-2000 First Floor* si 146 µ A , l 1A" A s Exit j . i Exit t EI S r 1 Z - - i 0 Exit Mens. t 1 o b b y i Box lFrontl i' Office desk i - -L - a ]Vendingj'i Exit LL Exit .€ j RehearsaII LL. H a I IExit it s i �... ......_. 154 156 Womens �[(ry Table Rooms Guest i� .t est Conference 1 Heron Second Floor 218Y 220 1 222 - WomenwO 'lintL17 /1 a'? -t' i i €✓ 1 Lounge ■ j ' ■ 207.; 209 21 213 215 217 219: R: IerikelDumasBaOOvernicrhtRoomAssinclments. mxd ���i i Kitchen Osprey Exit Bay Centre does not have an elevator Room Descriptions ® Room is ADA accessible A Room has a non locking interior door Room has two twin beds & sink only ■ Room has a full sized bed & sink only ® Room has twin bed & sink only �c 1 st floor rooms have a twin bed and 1/2 bath. (ADA rooms 155, 157, 158 have a full sized bed and a sink only) A 2nd floor rooms have a twin bed and 1/2 bath. (except for rooms as noted) 158 ? 160 3 162 1 164 i 166 E(!}`(F 168 j3 Men's i'• stairs 171 Exit m RECEIVED Eagleview ,JAN 0 7 2016 CITY OF FEDERAL WAY CDS 0 25 50 !3111111111111 V Feet i1-226 236 238 240 ij 24 Lounge .. ir eE E j 221 223 . 225 1 2271. 229:'' '231- 233 ::235 237 .239 i 241 1 24 246 250 ji 252 it 254 ? 256 i 258 251 '1 253 11 255 11 257 11 259 !1 261. €1..._263 11 265 This map is intended for use as a graphical representation only. The City of Federal Way makes no warranty to its accuracy.